Intelligent integrated transmission technology affects the development of China's manufacturing industry

Intelligent integrated transmission technology refers to the integration of traditional power transmission technology with digital technology, information technology, bus technology and network technology to realize online real-time control, online monitoring and self-control of hydraulic/pneumatic/seal, gear, bearing and other transmission parts. Diagnostics, self-healing, and integration of multiple components and functions. Intelligent integrated transmission will improve product performance, simplify system, improve system flexibility, improve transmission efficiency, product safety and reliability, and is an important direction for mechanical transmission technology and transmission parts development.

The key components are the basis for the development of modern equipment, especially the high-efficiency, energy-saving, long-life, high-security, high-reliability, high-precision, high-power density and transmission components that meet the demanding requirements of complex environments are products that need to be developed in the future. The installation power of modern major equipment is getting bigger and bigger, the working environment is getting more and more harsh, the structure is more and more complicated, and the technical requirements for the stability, accuracy, position, speed and flexibility of the transmission system are getting higher and higher, intelligent and integrated. The transmission technology and transmission components can adapt to these development requirements, and are the key core technologies of the equipment manufacturing industry. They play an important role in improving the independent innovation capability of key infrastructure components in China and breaking through the bottleneck of major equipment autonomy development.

Intelligent integrated drive features:

(1) It has online monitoring, self-diagnosis and self-maintenance functions.

(2) Remote online real-time control can be realized.

(3) Integration of multiple components (including sensors, transmissions, control components, actuators, software or databases) and integration of multiple functions.

(4) Plug and play. It means that the quick and easy installation of the drive components can be put into use without installing drivers or reconfiguring the system.

In recent years, intelligent integrated new transmission parts or components have been successively launched, which is the frontier of the development of transmission technology. Components and systems with modular design, digital electrical interface, high-level communication functions, free combination, intelligent bonding and convenient integration are the foundation of future industrial intelligence. The new modular intelligent electro-hydraulic, electro-gas composite electromechanical system will widely used.

Intelligent integrated integrated hydraulic drive. The integration of hydraulic components, embedded sensors and microprocessors improves the integration and compactness of the system; the use of higher-level bus communication technology and wireless transmission technology improves the performance of distributed intelligent electro-hydraulic control systems;

Sensors are used in the intelligent controller for condition monitoring, detecting friction and wear and leakage status, for system fault diagnosis, prediction, elimination and maintenance, and improving system quality and reliability.

Intelligent integration of modular pneumatic components and components. Intelligent modular pneumatic components, components, valve terminals with wired or wireless networking remote real-time monitoring, fault prediction and self-diagnosis functions have realized industrial application industry automation human-machine interface technology and products to promote pneumatic components and sensors, intelligent vision systems Combined to meet the requirements of intelligent industrial remote detection, diagnosis and control.

Intelligent sealing. According to the use condition of the seal, adjusting the sealing ability, monitoring the sealing level, and predicting the sealing life can greatly improve the reliability and life, safety and maintainability of the seal, and reduce leakage, downtime maintenance cost and energy consumption.

Intelligent gear transmission. The electronically controlled automatic transmission for automobiles is a typical example of the development of gear transmission. It measures various parameters such as engine speed, throttle opening, vehicle speed, hub bearing motion, engine water temperature, and automatic transmission hydraulic oil temperature through various sensors. And input into the electronic controller to control the movement of the shifting actuator to achieve automatic shifting. The gear speed governing device for large thermal power units is a typical product integrated with gear transmission and hydraulic transmission and its control system. It has the functions of stepless speed regulation, energy saving and safety protection.

Intelligent integrated bearing assembly. With intelligent monitoring and early warning technology, the bearing technology that integrates the host or function integration and the diversity of equipment performance has become the development trend of bearing products. For example, the three-generation car wheel bearing unit with integrated anti-lock braking system, high-speed railway bearing unit with state real-time monitoring and early warning function.

5 Wire Trunking Linear Lights

5 Wire trunking linear lights are suitable for supermarkets, warehouses, and other places, can be combined at will, and a variety of functions are available. The pre-wired design makes installation easier. In order to achieve different functions, we have 3-wire, 5-wire, 7-wire, 8-wire, 9-wire, 11-wire trunking to match. It has dimming function, emergency function, group control function, and compatible with UPS emergency system.