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Vigorously promote innovation, as the tool use and planning management closely related to the automobile powertrain has to face a severe situation to find new ideas, and open up a bright road for itself and enterprise development through active innovation.
Apply advanced tools
In the United States, the subprime mortgage crisis is getting worse and the auto industry is in such a severe situation. Is it necessary to implement new projects? The author's answer is completely necessary. Because the focus of the new project is the development of the enterprise and the market after 3 to 5 years. If the planning of the new project is not considered now, even if the enterprise can overcome the economic crisis, it may face no rice after 3 to 5 years. Under the pot, follow-up fatigue. Therefore, although the current situation facing the automotive industry is very serious, we still need to develop new projects. Of course, new projects should also be appropriately adjusted based on the current situation of the automotive industry and the company's reasonable forecast for the future.
New projects need to apply advanced tools
According to the reasonable forecast of the automobile industry, we make an effective adjustment to the requirements and objectives of the new project to reduce the overall investment; the beat of the production line can consciously reduce a reasonable proportion, or can be planned once and implemented in batches; production planning It can also be reduced according to local conditions, and of course, it must also leave a certain margin for future development. These methods can effectively reduce the investment in new project equipment and tools. With the new project planning allowed, the application of the tool can also choose some solutions that are generally cheaper. Advanced tools have played a major role here.
The dry machining of advanced tools and MQL have become more and more the development direction of future processing. By using no or a small amount of coolant, it can generally save the manufacturer about 15% of the manufacturing cost. The use of advanced tools can greatly increase production efficiency and reduce the number of equipment, thus effectively reducing equipment investment. The requirement to reduce production costs runs through the entire process of the engine project from the beginning of the engine production line. If advanced tools are used to reduce the investment in machine tools, the goal of maximizing the economic benefits with minimum investment can be achieved.
Take the processing of the starting motor surface of the cylinder as an example. Since the machined surface is parallel to the CNC machine tool spindle, the traditional solution is to use a special machine for processing, costing about one million RMB, and the equipment flexibility is poor. Now we can use the angle head for milling, directly on the standard CNC machine, invest about 100,000 yuan, and the equipment is flexible. Under the same process requirements, the decline in equipment investment is very large.
New ideas for tool planning management under the financial crisis
At present, China's auto industry is faced with four difficulties such as low-end overcapacity, sharp decline in exports, serious shortage of domestic demand and outflow of industrial capital. Can some enterprises with strong core competitiveness implement effective innovation management measures and seize potential development opportunities? It is decisive for the survival and growth of enterprises.