February 22, 2025

Embossed floor concrete embossed floor construction process

Concrete mold floor (press floor, embossing floor, embossed floor) is a waterproof, non-slip, anti-corrosion green floor decoration material! It is to add a layer of color reinforcing material (playing decorative and strengthening concrete) and coloring demoulding powder (for secondary coloring and mold release) on the undried cement floor, and then use a special mold to imprint on the cement floor. Made. Let's take a look at the construction process of concrete embossed floor .

Concrete embossed floor

Concrete mold floor (press floor, embossing floor, embossed floor) is a waterproof, non-slip, anti-corrosion green floor decoration material! It is to add a layer of color reinforcing material (playing decorative and strengthening concrete) and coloring demoulding powder (for secondary coloring and mold release) on the undried cement floor, and then use a special mold to imprint on the cement floor. Made. Hequan Color Art Deco Concrete can make the cement floor permanently present various shades, patterns and textures, realistically simulate natural materials and textures, and delineate all kinds of patterns as you like, and the longer the time comes, the easier it is for people to realize buildings. Harmonious with the human environment and the natural environment, the ideal of integration.

Applicable to decorate outdoor and indoor concrete-based materials of various surfaces, walls, and attractions: squares, garden paths, hotel lobbies, coffee bars, home gardens, sidewalks, roadways, parking lots, garages, and other buildings Walls, roofs and all kinds of public places ground or landscape decoration works.

Constituted materials and tools include: color enhancement agents, colored release powders, protective agents, emulsions, compression molds, paper molds, and special tools.

First, mold floor construction process

Picking and collecting light → Spreading reinforcing material → Fine collection of light → Reinforcing material → Secondary light collection → Spreading and dropping mold powder → Stamping the ground with a mold → Sealing the road → Flushing the artistic floor → Brushing and protecting agent → Completion.

Second, mold floor construction process requirements

1. After laying concrete, when the initial setting of the concrete is completed, the crane builders use a large spatula to close the concrete surface. When collecting light, pay attention to whether there is floating slurry on the surface. If there is excess laitance, it should be manually scraped. The effect of pulping is to completely combine the color reinforcing material with the crucible. If there is a large amount of aggregate (rock) floating on the surface during light collection, it should be ejected.

2. When the collection of light is completed, it is very important to control the time for the initial setting of the concrete. When the moisture on the surface of the concrete evaporates, but remains moist, the color reinforcing material can be sprinkled.

3, spread reinforcement material and light

1) For the first time, the color reinforcing material should be sprinkled on the surface of the concrete in an amount of approximately two-thirds of the amount of the color reinforcing material, according to the number of the partitioned surface and the scope of the construction. When the art floor reinforcing material absorbs the moisture of the concrete. After uniformly darkening, begin to use a large spatula to collect light, this stage should be careful not to wipe too much, otherwise there may be color or exposed concrete color.

2) Spread the remaining 1/3 of material for the second time. The second spread mainly applies to the areas where the concrete is thin or where the concrete color is exposed. At this time, the color reinforcing material also absorbs moisture and becomes dark. After the surface reinforcing material is uniformly wetted, it is used for secondary collection with a large spatula. Light. The purpose of the two sprinkling is to ensure the coverage of the reinforcing material and the uniformity of the penetration combination.

3, spread the art of color floor release powder. The spread of the demoulding powder on the floor of the color arts should also grasp the timing and evenness. The sprinkling and stripping powder should be carried out when it is ready to start the molding. Since the material is a light powder, it should be scattered away from the strong wind and scattered in the wind direction. The amount of mold release powder is related to the degree of homogeneity and the degree of familiarity spread by construction workers.

4. Use the art floor mold to texture the floor surface. Art floor molds should be used in conjunction with, first determine the distribution direction of the texture, select the position and angle of the first mold placement, and then place the other molds in close proximity to the first mold. The color concrete art floor stamper is made by manual stamping. The stamper should be operated by a better technician to ensure that the embossing depth is consistent and the mold placement accuracy is ensured.

5. The construction site shall be closed immediately after the texture imprinting is completed to prevent the irrelevant personnel from straying into the operation area and destroying the newly completed color ground. The damaged art ground will not be repaired perfectly.

6. In theory, the artistic floor is closed for 2-3 days after it is washed. In order to prevent the newly built road from being contaminated under normal circumstances, Hequan Company will perform flushing after all the texture imprints of the project are completed. It is not necessary to rinse all the demoulding powder when it is rinsed. There should be approximately 10% of the color of the demoulding powder. This artistic floor will have a good gradient effect.

7. After the colored art floor is completely dry, the construction personnel use the special protection agent of Hequan to spray on the surface of the art floor, and the floor is closed with color and treated with luster. The whole art floor has a strong visual effect of natural stone texture.

Precautions:

1. The construction shall be carried out according to the requirements. After the reinforced materials to be laid, the powder shall be stacked and used in the order of paving. Various professional construction tools and forming molds shall also be in good working condition.

2. The installation of expansion joints must be completed within 2-7 days of the laying of the concrete in accordance with design requirements. The distance between them shall not be greater than 4 meters. The depth of expansion joints is generally about 2/3 of the concrete floor.

3, the length of each class of concrete surface paving should be coordinated with the construction of the color floor, reasonable coordination. Every day (by 10 hours), the construction area must be controlled at 200m2/shift group, otherwise it will directly affect the construction quality.

4. The surface treatment of the concrete surface must be carried out in accordance with regulations and design requirements. The surface layer must meet the required flatness, the cross slope and width, and the quality of the concrete must be the same in the same project, so that the final overall effect is consistent. Sex is very important.

5. Intensive material may agglomerate during transportation and must be dispersed by hand before spreading.

6. Prior to die-pressing, it is necessary to study in advance and formulate the position and orientation of the molding die arrangement and lifting, in order to ensure the integrity of the pattern. Place the first mold along the reference line of the loft pattern and press it vertically into the concrete. The builder can stand on the forming mold. The body's own weight is enough to allow the forming mold to form a texture on the surface of the concrete. If necessary, the molding die can be pressed vertically into the construction surface using a special molding die for better pressing. Clear and realistic patterns. It is very important to master the stamping time. The surface of concrete that is too wet or too dry will affect the final pattern and effect.

Editor's summary: The relevant information on the construction process of concrete embossed flooring was introduced here. I hope this article will be helpful to everyone. If you still have something you don't understand, you can leave a message to Xiaobian at the bottom. We will answer your questions as soon as possible.

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