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“There are many exciting new sights in the automotive and aerospace manufacturing industries, and we are part of this new world,†explains Karl.Erik.Neuman, founder and product executive manager at NEOS Robotics. “Talking about design At the time of production, we offer solutions that may be more flexible, and flexibility is one of the key factors for vehicle manufacturers who are engaged in smaller-scale production and often need to change product categories. In the aerospace industry, from drawing boards to Removing this time from the machine tool is the focus of attention. It needs to be solved by non-traditional methods, not only to complete the prototype production quickly, but also to maintain high production efficiency and the situation is urgent."
Flexibility is a top priority “At least two types of flexibility are required for the upcoming production types in the automotive and aerospace manufacturing industries: process flexibility and machine tool production capacity, so that it can work in multiple directions and adapt to new tasks. For example, the processing of car chassis compression parts: this part of the structure is more complex, the design changes more, the need for 5-axis manufacturing equipment and rapid reprogramming ability. Aluminum alloy parts are not the only products processed in the production line, thin plate technology develops rapidly, Laser welding and machining are required in machining. Tricept machines can be used in these two processes. Power transmission boxes are becoming more and more complex, with many different design features, and each side needs precision machining and friction stir welding. Reduce bolting. The Tricept machine can machine five sides and move in a variety of ways to apply the pressure required for welding."
“In our production line, we have applied various methods such as full redundancy and reconfiguration of the machine. If four cooperative Tricept units are configured in one production line, one of the units fails, and the other three units One of the units has the ability to perform faulty unit operations. The machine we configured can be reconfigured to perform different operations because, for example, a production line has a life span of several years, after the processing operations in question have been eliminated, The Tricept unit can be updated in a few days to perform new tasks on the production line. In the past, machine tools for drilling can be modified for high-speed laser welding, and each unit has different options such as table and pallet changer. â€
Information Industry Machine Tools and Processing Methods "The other aspect of the Tricept method is the application of an improved information flow system. Our machine tools are based on computer numerical control and are complex 5-axis robotic machines with various combined motions. For traditional machine tools, the motor can be removed in principle and the machine can be driven by the cam. However, for the Tricept machine, if the computer and software with relatively powerful functions are not installed, the function cannot be realized. The Siemens CNC we are using. Systems and software have been used to control Tricept machines, which largely determine the unique performance of the machine. If a separate line is drawn between a conventional aircraft and a modern state-of-the-art aircraft, it must be along the direction of the computer. Now, we also apply direct measurement, laser detection, self-calibration and other methods to form an important part of the machine quality closed-loop system."
“In the second aspect, from the perspective of information flow, we are the wave of the information industry. In our own manufacturing and project development related to customers, we have chosen the only direction of web communication as a technology development. With our supply The network related to the integrated supplier of the system is part of the customer-related supply product. The Internet is becoming a public tool that can perform various services, and through the Internet, we can monitor the status of the machine and the performance required by the customer. In addition, from the perspective of spare parts supply and upgrade, the network is also an important part of our vending service."
NEOS Robotics, a new generation of CNC machining, has sold 150 units, including Ford, Boeing, GM, Renault, Volkswagen, Volvo, Scania and Hydro, and companies such as JMC, Lamb, Comau, SEF and PCI. Integrated suppliers and OEMs (Original Equipment Manufacturers), technical partners such as Siemens and Sandvik Coromant, have established a well-organized global base for the promotion of machine tool projects for the provision of special and standard machine tools. Now, three machine tool types have been developed that can be installed on continuous production lines and production machine tools with special applications, or as stand-alone machines. NEOS's research and development direction includes robots (600 and 605 module types) and machine tools for metalworking (805 and 845 machine tools). Machine tools have been used in assembly, welding, and heavy machinery processing. The main industries include automotive, aerospace, mold and film making.
Due to the combination of strong dynamic response, full five-axis capability, and good static and dynamic stiffness, Tricept machine tools are used in a wide range of applications. However, NEOS has focused on cooperation with tool suppliers such as Sandvik Coromant due to the use of machine tools with the same performance as cutting tools. The traditional cutting parameter limitation has been broken, and the new machining process test is successful. It is very important to optimize the cutting tools and processing methods as an important way to optimize the machining process and improve safety. NEOS has chosen companies such as Siemens and Sandvik Leman as partners because they can provide advanced technical solutions and guarantees for the company's research and development. Moreover, Sandvik Coromant has been established as a supplier to the company, and in the industry operated by NEOS, it is a partner and a customer of the company.
NEOS and Sandvik jointly develop machining solutions. Focus on new processes, new materials, large cutting parameters, consistent processing quality and maintained at a high level and processing safety. In view of the Tricept concept, it offers flexibility, new methods and shorter machining times, as well as new machining concepts from Sandvik Coromant – such as the development of a new tool material grade carbide tool, new tool clamping With machining support - to optimize the quality and safety of the spindle end.
A robot that works like a machine tool or a machine that works like a robot. The new demand presented by the manufacturing industry is greater flexibility, stimulating the emergence of a new generation of machinery and equipment. This kind of equipment will maintain a unique position in the manufacturing industry in terms of production capacity. Computer control will be involved in a new generation of machine tools at a deep level, which of course belongs to a new part of the information industry.
Machine tools and future manufacturing
Part of the new world of manufacturing The new production machine that meets the new demands of the automotive industry and the aerospace industry will gain a foothold between the CNC machining center and the industrial robot field. As a result, it expands the production capacity of traditional machine tools and gives the robot a more reasonable heavy-duty processing capability. A unique design and application approach is required to achieve this combination – just like the Tricept concept created by NEos Robotics.